Kia Rio: Installation
1. |
Replace a clutch cover and disc as a set.
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When replacing only a disc, a slip problem can
occur because of the load loss due to uneven surface
wear.
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When replacing only a disc, it can be difficult
to cut power because the thickness of the disc won't
permit it.
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2. |
Apply grease on a disc spline part and transmission input shaft
spline part as required.
* Possible problems when not following
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When not applying: Excessive wear of splines and
bad clutch operation can occur.
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When excessively applying: Grease can be scattered
bycentrifugal force which can conteminate the clutch
disc. This can cause a loss of friction force causing
a slip.
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3. |
The 'T/M SIDE' marked surface should face the transmission.
* Possible problems when the disc is installed in the
opposite direction.
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There can be an interference between the concentric
slave cylinder on the TM side and a engine flywheel
surface.
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Transaxle shift errror or a strangesound can occur
due to clutch separation.
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The concentric slave cylinder can break. If it
does, the concentric slave cylinder should be replaced
new one.
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4. |
Install the clutch disc and the cover with SST(A : 09411-1P000).
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5. |
Install the clutch cover bolts. Not to be bent or twisted, Tighten
them in diagonal directions.
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
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Loosely tighten every clutch cover bolts, then
torque to specifications in a diagonal direction. This
can prevent twisting, vibration of the cover, and the
lifting of the pressure plate.
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Install the all the components with the specified
torques. If not, the clutch torque transmission may
have concerns or the mounting bolt can loosen.
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6. |
Install the transaxle assembly.
(Refer to "Manual transaxle system" in MT group.)
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1.
Inspect diaphragm spring wear which is in contact with a concentric
slave cylinder bearing.
2.
Check the clutch cover and disc surface f ...
See also:
Blower Unit Component Location
...
Road warning
Hazard warning flasher
The hazard warning flasher serves as a warning to other drivers to exercise extreme
caution when approaching, overtaking, or passing your vehicle.
It should be used whenev ...
Installation
1.
Installation is the reverse of removal.
Coat the clutch clevis push r ...