Kia Rio: Maintenance / Cooling System
Repair procedures
Radiator hoses
1. |
Check radiator hoses for the following
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Coolant level
1. |
Check the coolant level in the coolant reservoir. Make sure it is between
the "F" mark and "L" mark.
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2. |
If the coolant level in the coolant reservoir is at or below the "L"
mark, add coolant to bring it between the "L" and "F" marks, then inspect
the cooling system for leaks.
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Coolant quality
1. |
Remove the pressure cap.
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2. |
Check if there are any excessive deposits of rust or scale around the
pressure cap sub-assembly and radiator filler hole. Also, the coolant should
be free of oil.
If excessively dirty, clean the coolant passage and replace the coolant.
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3. |
Install the pressure cap.
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Replacement And Air Bleeding |
Never remove the radiator cap when the engine is hot. Serious scalding
could be caused by hot fluid under high pressure escaping from the radiator.
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When pouring engine coolant, be sure to shut the relay box lid and not
to let coolant spill on the electrical parts or the paint. If any coolant
spills, rinse it off immediately.
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1. |
Make sure the engine and radiator are cool to the touch.
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2. |
Remove the radiator cap (A).
[Kappa 1.0
T-GDI]
[Kappa 1.2
MPI, 1.4 MPI / U-2 1.4 TCI]
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3. |
Remove the engine room under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
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4. |
Loosen the drain plug (A), and drain the coolant.
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5. |
Tighten the radiator drain plug securely.
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6. |
Remove, drain and reinstall the reservoir. Fill the tank halfway to the
MAX mark with water, then up to the MAX mark with antifreeze.
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7. |
Fill the radiator with water through the pressure cap and tighten the
cap.
To most effectively bleed the air, pour the water slowly and
press on the upper / lower radiator hoses.
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8. |
Start the engine and allow to come to normal operating temperature. Wait
for the cooling fans to turn on several times. Accelerate the engine to
aid in purging trapped air. Shut engine off.
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9. |
Wait until the engine is cool.
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10. |
Repeat steps 1 to 8 until the drained water runs clear.
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11. |
Fill fluid mixture of coolant and water (45 - 60%) (except for North
America, Europe and China : 45 - 50%) slowly through the radiator cap.
Push the upper / lower hoses of the radiator so as to bleed air easily.
•
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Use only genuine antifreeze/coolant.
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•
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For best corrosion protection, the coolant concentration
must be maintained year-round at 45 - 60% minimum.
Coolant concentrations less than 45 ~ 60% may not provide
sufficient protection against corrosion or freezing.
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•
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Coolant concentrations greater than 60% will impair cooling
efficiency and are not recommended.
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•
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Do not mix different brands of antifreeze/coolants.
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•
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Do not use additional rust inhibitors or antirust products;
they may not be compatible with the coolant.
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12. |
Start the engine and let coolant to circulate.
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13. |
When the cooling fan operates and coolant circulates, refill coolant
through the radiator cap.
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14. |
Repeat step 11 until the cooling fan operates 3-5 times and bleed air
sufficiently out of the cooling system.
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15. |
Install the pressure cap and fill the reservoir tank to the "MAX"(or
"F") line (A) with coolant.
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16. |
Run the vehicle under idle until the cooling fan operates 2 - 3 times.
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17. |
Stop the engine and wait for coolant to cool down.
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18. |
Repeat 10 to 15 to bleed air out of the cooling system until the coolant
level doesn't fall any more.
As it is to bleed air out of the cooling system and refill coolant
when coolant cools down completely, recheck the coolant level in
the reservoir tank 2-3 days after replacing coolant.
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Coolant capacity :
[Kappa 1.0 T-GDI]
Approx. 5.5 L (1.45 U.S.gal., 5.81 U.S.qt., 4.84 lmp.qt.)
[Kappa 1.2 MPI]
Approx. 5.1 L (1.35 U.S.gal., 5.39 U.S.qt., 4.49 lmp.qt.)
[Kappa 1.4 MPI]
MT :Approx. 5.1 L (1.35 U.S.gal., 5.39 U.S.qt., 4.49 lmp.qt.)
AT : Approx. 5.5 L (1.45 U.S.gal., 5.81 U.S.qt., 4.84 lmp.qt.)
[U-2 1.4 TCI]
Approx. 6.4 L (1.70 U.S.gal., 6.76 U.S.qt., 5.63 lmp.qt.)
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Repair procedures
Inspection
Battery Voltage and
Status
Check the battery voltage and status using the battery tester.
Battery Terminal
1.
Move back and forth to ch ...
Repair procedures
Inspection
1.
Check belt for maintenance and abnormal wear of V-ribbed part. Replace
if necessary.
& ...
Other information:
Repair procedures
Replacement
1.
Pull down the rear door window glass to the lowest level by pressing
the power window glass switch.
2.
Remove the rear door belt outside weatherstrip (A) after loosening the
mounting screw.
...
■ Rear combination lamp (5 Door) - Type A
■ Rear combination lamp (5 Door) - Type B
■ License plate lamp (5 Door)
■ High mounted stop lamp (5 Door)
(1) Rear turn signal lamp (Bulb type)
(2) Back up lamp (Bulb type)
(3) Stop and tail lamp (Bulb type)
(4) Tail lamp (Bulb type)
...