Kia Rio: Manual Transaxle Removal
1. |
Remove the following items;
|
| A.
Air cleaner assembly (A) and air duct (B) .
(Refer to "Intake and Exhaust system" in EM group)
|
| B.
Battery and battery tray (C).
(Refer to "Charging system" in EE group)
|
| C.
ECM (D).
(Refer to "Engine Control System" in FL group)
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2. |
Remove the following items;
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(1) |
Remove the pin (A) and washer.
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(2) |
Remove the shift cable bracket bolts (B).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9
lb-ft)
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|
(3) |
Disconnect the back up lamp switch connector (C) and vehicle
speed sensor connector (D).
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3. |
Remove the ground cable bolt (A) and tube bracket bolt (B).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
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|
4. |
Remove the transaxle upper mounting bolt (B-2ea) and the start
motor mounting bolt (A-2ea).
Tightening torque:
(A,B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
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|
5. |
Remove the cowl top cover.
(Refer to BD group.)
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6. |
Using the engine support fixture (Support SST No.: 09200-2S200,
Adapter SST No.: 09200-1P000, 4X000, Beam SST No.: 09200-38001/3N000),
hold the engine and transaxle assembly safely.
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7. |
Remove the mounting cover (A).
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8. |
Remove the transaxle support mounting bracket bolts (A-2ea).
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9. |
Remove the transaxle support mounting bracket bolts (A-3ea).
Tightening torque:
58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)
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|
10. |
Lifting up the vehicle.
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11. |
Remove the under cover (A).
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12. |
Remove the clutch release cylinder assembly (A) by removing bolts
(B-2ea).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
|
|
13. |
Remove the drive shaft assembly.
(Refer to "Drive shaft assembly" in DS group.)
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14. |
Remove the drive shaft cover (A).
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15. |
Remove the brackets (A).
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16. |
Remove the roll rod bracket (C) after removing bolt (A,B).
Tightening torque:
(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1
lb-ft)
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|
17. |
Remove the mounting bolts (A-3ea, B-2ea) of lower part of the
transaxle, and the left side cover and remove the transaxle assembly
by supporting it with a jack.
Be careful not to damage other system or parts near by
when removing the engine and transaxle assembly.
|
Tightening torque:
(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
(B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
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1. Transaxle support mounting bracket
2. Control shaft complete
3. Back up lamp switch
4. Vehicle speed sensor
...
When replacing a clutch housing or transaxle assembly, the wiring
bracket should be installed in accordance with the clu ...