Kia Rio: Clutch System / Clutch Release Cylinder
Components and components location
Components |
1. Union bolt 2. Gasket 3. Tube joint 4. Clutch tube 5. Valve plate 6. Valve spring |
7. Bleeder screw 8. Release cylinder 9. Return spring 10. Piston 11. Boot 12. Push rod |
Repair procedures
Removal |
[Gasoline 1.2]
1. |
Drain the brake fluid through the bleed plug (A).
|
2. |
Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly (C ).
|
[Gasoline 1.0 T-GDI, 1.4, Diesel 1.4]
1. |
Drain the brake fluid through the bleed plug (A).
|
2. |
Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly ©.
|
Installation |
1. |
Install in the reverse order of removal.
|
Inspection |
1. |
Check the clutch release cylinder for fluid leakage. |
2. |
Check the clutch release cylinder boot for damage. |
Adjustment |
Clutch Release Cylinder Air Bleeding Procedure
Use the specified fluid. Avoid mixing different brands of fluid. |
1. |
After disconnecting a cap from the clutch release cylinder air bleeder, insert a vinyl hose in the plug. |
2. |
Refill the clutch master cylinder with the specified fluid.
|
3. |
Loosening the plug screw, press and release the clutch pedal about 10 times. |
4. |
Tighten the plug (A) during the clutch pedal pressed. Afterwards, raise the pedal with a hand. |
5. |
After pressing the clutch pedal 3 times more, loosen the plug (A) and re-tighten it with the pedal pressed. Raise it again, then.
|
6. |
Repeat the step 4 two or three times. (until there is no bubble in the fluid) [Gasoline 1.2]
[Gasoline 1.0 T-GDI, 1.4, Diesel 1.4]
|
7. |
Refill the clutch master cylinder with the specified fluid. |
Clutch Tube
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