Kia Rio: Body (Interior and Exterior)
Kia Rio 2017-2020 YB Service Manual / Body (Interior and Exterior)
Specifications
Specifications |
Items |
Specification |
|
Hood |
Type |
Rear hinged, gas lifter type |
Front Door |
Construction |
Front hinged, frame door construction |
Regulator system |
Wire drum type |
|
Locking system |
Pin-fork system |
|
Rear Door |
Construction |
Front hinged, frame door construction |
Regulator system |
Wire drum type |
|
Locking system |
Pin-fork system |
|
Tail Gate |
Type |
Front hinged, gas lifter type |
Seat Belts |
Front |
3 point type with Emergency Locking Retractor (E.L.R) |
Rear |
3 point type with Emergency Locking Retractor (E.L.R) |
Tightening Torque |
Items |
N·m |
Kgf·m |
lb·ft |
|
Front and rear doors |
Door hinge to body |
33.3 - 41.2 |
3.4 - 4.2 |
24.6 - 30.4 |
Door hinge to door |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
Door checker to door |
3.9 - 5.9 |
0.4 - 0.6 |
2.9 - 4.3 |
|
Door checker to body |
19.6 - 29.4 |
2.0 - 3.0 |
14.5 - 21.7 |
|
Door glass mounting bolt |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
Outside handle base mounting bolt |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
Door channel mounting bolt and nuts |
3.9 - 5.9 |
0.4 - 0.6 |
2.9 - 4.3 |
|
Door latch mounting bolts |
7.8 - 10.8 |
0.8 - 1.1 |
5.8 - 8.0 |
|
Door module mounting bolts |
8.8 - 13.7 |
0.9 - 1.4 |
6.5 - 10.1 |
|
Door striker mounting bolts |
16.7 - 21.6 |
1.7 - 2.2 |
12.3 - 15.9 |
|
Tail gate |
Tail gate hinge to body |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
Tail gate hinge to tail gate |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
Tail gate latch mounting bolts |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
|
Tail gate striker mounting bolts |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
Hood |
Hood hinge to body |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
Hood hinge to hood |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
Hood latch to body |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
Seat |
Front seat mounting bolts |
34.3 - 53.9 |
3.5 - 5.5 |
25.3 - 39.8 |
Front seat frame mounting bolts |
44.1 - 53.9 |
4.5 - 5.5 |
32.5 - 39.8 |
|
Front seat cushion track mounting bolts |
44.1 - 53.9 |
4.5 - 5.5 |
32.5 - 39.8 |
|
Rear seat mounting bolts |
16.7 - 25.5 |
1.7 - 2.6 |
12.3 - 18.8 |
|
Rear seat latch mounting bolts |
19.6 - 29.4 |
2.0 - 3.0 |
14.5 - 21.7 |
|
Rear seat frame mounting bolts |
44.1 - 53.9 |
4.5 - 5.5 |
32.5 - 39.8 |
|
Seat belt |
Height adjuster mounting bolts |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
Front seat belt upper anchor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Front seat belt pretensioner mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Rear seat belt lower anchor mounting bolts |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Rear seat belt retractor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Rear center seat belt retractor mounting nut |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Rear center seat belt buckle rail mounting nut |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Seat belt buckle mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Outside rearview mirror |
Outside rearview mirror mounting nuts |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
Wiper arm |
Wiper arm mounting nuts |
22.6 - 26.5 |
2.3 - 2.7 |
16.6 - 19.5 |
Rear spoiler |
Rear spoiler mounting nuts |
5.9 - 6.4 |
0.6 - 0.65 |
4.3 - 4.7 |
Panorama sunroof |
Panorama sunroof mounting nuts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
Panorama sunroof mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
Special service tools
Special Service Tools |
Tool (Number and name) |
Illustration |
Use |
09880-4F000 Hog ring clip installer |
|
Hog ring clip installation |
Troubleshooting
Troubleshooting |
Symptom |
Suspect Area |
Remedy (Refer to page) |
Water leaks from panorama sunroof |
Deteriorated roof lid weatherstrip |
Replace |
Excessive roof lid-to-body clearance and improperly fitted weatherstrip
|
Adjust |
|
Wind noise around Panorama sunroof |
Loose or deformed deflector, gaps in body work |
Retighten adjust or replace |
Noise heard when opening/ closing Panorama sunroof |
Foreign particles lodged in guide rail |
Check drive cable and guide rails for foreign particles |
Loose guide rails and lid |
Retighten |
|
Motor runs but sunroof does not move or moves only partially |
Foreign particles lodged in guide rail |
Adjust or replace |
Incorrect engagement of motor pinion with drive cable |
||
Decrease in motor`s clutch slipping force |
||
Increased sunroof sliding resistance or interference of sunroof with drive
cables, weatherstrip, etc. due tomal adjustment of sunroof |
||
Noise in motor (clutch slipping noise from motor when sunroof is fully opened
or closed) is considered as normal |
Incorrect engagement of motor pinion with drive cable |
Check pinion installation and |
Re-tighten motor |
||
Worn out or damaged motor pinion bearing |
Replace motor assembly |
|
Worn out or deformed drive cable |
Replace |
|
Door glass fails to operate up and down |
Incorrect window glass installation |
Adjust position |
Damaged or faulty regulator arm or regulator |
Correct or replace |
|
Door does not open or close completely |
Incorrect door installation |
Adjust position |
Defective door check assembly |
Correct or replace |
|
Door hinge requires grease |
Apply grease |
|
Hood does not open or close completely |
Striker and latch not properly aligned |
Adjust |
Incorrectly installed hood |
Adjust |
|
Incorrect hood bumper height |
Adjust |
|
Water leaks through windshield end rear window |
Defective seal |
Fill with sealant |
Defective flange |
Correct |
- Body Side Molding
- Roof Side Molding
- Delta Garnish
- Quarter Garnish
- Side Spoiler
- Front Wheel Guard
- Rear Wheel Guard
- Front Mud Guard
- Rear Mud Guard
- Cowl Top Cover
- Crash Pad
- Cluster Fascia Panel
- Center Fascia Panel
- Crash Pad Garnish [RH]
- Crash Pad Lower Panel
- Glove Box Housing
- Steering Column Shroud Panel
- Crach Pad Center Panel
- Main Crash Pad Assembly
- Cowl Cross Bar Assembly
- Fender
- Floor Carpet
- Floor Console
- Front Bumper
- Front Door
- Front Door Trim
- Front Door Inside Handle
- Front Door Window Glass
- Front Door Power Window Regulator
- Front Door Outside Handle
- Front Door Latch
- Front Door Belt Inside Weatherstrip
- Front Door Belt Outside Weatherstrip
- Front Door Side Weatherstrip
- Fuel Filler Door
- Front Seat
- Front Seat Assembly
- Front Seat Shield Outer Cover
- Front Seat Shield Inner Cover
- Front Seat Back Cover
- Front Seat Cushion Cover
- Front Seat Frame Assembly
- Front Seat Belt
- Hood
- Interior Trim
- Door Scuff Trim
- Cowl Side Trim
- Front Pillar Trim
- Center Pillar Trim
- Rear Transverse Trim
- Luggage Side Trim
- Rear Pillar Trim
- Rear Wheel House Trim
- Rear Package Tray Trim
- Mirror
- Sunroof
- Quarter Fixed Glass
- ear Bumper
- Rear Door
- Rear Door Trim
- Rear Door Inside Handle
- Rear Door Window Glass
- Rear Door Power Window Regulator
- Rear Door Outside Handle
- Rear Door Latch
- Rear Door Belt Outside Weatherstrip
- Rear Door Belt Inside Weatherstrip
- Rear Door Side Weatherstrip
- Rear Seat
- Rear Seat Belt
- Roof Trim
- Tailgate
- Trunk Lid
- Trunk Trim
- Windshield Glass
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